Industrial Automation Systems Development

Our engineers design the controllers, sensors, and software needed to automate complex production lines and improve process management. We develop custom industrial automation systems to solve specific operational challenges and increase overall throughput.

GET IN TOUCH

Solutions

Industrial IoT & connectivity solutions

We create full-stack IIoT systems and smart sensors that track machine performance in real time. Our solutions help you keep production stable, spot issues early, and protect your staff. You gain higher efficiency, better equipment control, and fewer disruptions on the line.

Solutions:

IIoT gateways
Edge computing modules
Programmable logic controllers (PLC) & I/O units
Industrial wearables for workforce monitoring
Protocol converters & communication bridges
Real-time location systems (RTLS) for asset and personnel tracking

Predictive maintenance & condition monitoring

We develop intelligent tools that help you predict equipment failures before they happen. With our predictive maintenance solutions, you can identify wear, imbalance, or bearing issues early, turning unplanned downtime into scheduled service. You gain longer asset life, lower repair costs, and continuous production with fewer surprises.

Solutions:

Wireless vibration & temperature sensors
Acoustic emission data loggers
Smart oil quality sensors & firmware
Motor current signature analysis (MCSA) units
Automated thermal health monitors
Portable diagnostic devices

Motor control & power electronics

We design industrial power electronics and software for high-efficiency power conversion, drive control, and energy storage systems. Our solutions help enterprises ensure stable, high-quality power supply, strengthen grid security, and automate battery management and monitoring.

Solutions:

Power inverters
Motor controllers
Uninterruptible power supply (UPS)
Battery management systems (BMS)
EV charging electronics
Battery energy storage systems (BESS)

Asset health & diagnostic software

Maximize the lifespan and performance of your critical machinery with intelligent analytics that track wear patterns continuously. We build embedded industrial control systems that let software run directly on-device and analyze data instantly, without cloud delays. You gain precise insight into when each asset needs service — maximizing operational life and reducing unplanned maintenance costs.

Solutions:

Diagnostic software modules for SCADA
Remaining useful life (RUL) estimators
Embedded anomaly detection engines
Condition-based maintenance (CBM) logic engines
Automated FFT & signal processing libraries

Let’s make your production smarter, faster, and more reliable. Book a free strategy call.

Explore our case studies

See how our hardware, firmware, and software expertise comes to life in real projects.

Heating Equipment Management System

Our team designed a gateway and developed software for controlling gas boilers and other heating equipment. The solution was specifically customized for the customer’s...

SEE THE PROJECT

An industrial boiler and a gas burner at a plant

Industrial Gas Burner Controller

A supplier of industrial automation solutions asked Integra Sources to design a controller for industrial gas burners capable of competing with products from leading m...

SEE THE PROJECT

Licensing Service Development for 3D Printers

The service uses the SHA-256 hashing algorithm to verify the authenticity of licenses. We designed the solution, created a web application with Jmix and enhanced the f...

Custom software development
Desktop app development
Internet of Things
Web development

SEE THE PROJECT

Aircraft Towing Protection System

The system helps airport ground personnel carry out aircraft towing safely. It consists of parking sensors, a mobile app, and a web portal.

Aircraft
Embedded hardware development
Embedded software development
Firmware development
Mobile app development
Web development

SEE THE PROJECT

Virtual Camera Driver and Desktop Application Development for Windows OS

We have developed a virtual camera driver and video streaming software. Our solutions are the missing link in the customer's video streaming system.

Custom software development
Driver development

SEE THE PROJECT

SEE ALL OUR PROJECTS

Our advantages

Integrated electronics & code design

We design your boards and code under one roof. This means your hardware is built specifically for your software's logic.

Transparent process

We keep you in the loop from day one with clear milestones, open communication, and honest estimates.

Industry-specific expertise

We know the specific challenges of electrical noise, thermal stress, and 24/7 duty cycles and use this experience to identify potential risks early in the design phase.

Our clients say on Clutch

“Integra Sources’ extensive preparaion beforhand helped give me confidence that we chose the right partner. Despite the time difference, they are able to stay in constant communication. Integra’s dedication to the project has led us to develop an ongoing relationship.”

Christophe Baudia,GEOMOBY

Vibration Conditioning Solution for Industrial Automation

"Integra's team helped us clarify our requirements and change systems architecture to achieve the final goal. I'd say that the flexibility and enthusiasm of both engineering and management teams throughout the whole project were some of the things we value most in our collaboration."

Richard Youden

Owner and CEO, Eau Rouge Engineering

"The database has satisfied all scope requirements. The upgrades have improved communication and performance. Team strengths include accessibility and problem-solving and they are unafraid to research problems and develop their own solutions. Integra demonstrated strong management skills when they managed our servers for a week during an important trade show; we showcased our product at the event. Communication channels are always fluid and straightforward."

Eduardo Ruiz

Founder u0026 CEO at Ruiz Aerospace Manufacturing

What’s included

A PCB and a small camera lying on a table.

Electronic design

When off-the-shelf equipment fails to meet your needs, we build custom motor controllers and asset tracking devices from scratch. We optimize your existing layouts or create new ones, ensuring every prototype is robust, documented, and ready for certification.

Integra Sources employee is writing a programming code.

Power electronics design

We design power modules, including converters and custom motor controllers, designed to scale. From battery management system development to specialized power units for wind or solar, we build hardware that integrates into your existing ecosystem.

Integra Sources project manager is testing a device.

Embedded software development

We work across various MCUs and processors—from STMicroelectronics to Texas Instruments—to create custom PLC hardware design support. Whether you need industrial IoT gateway or legacy software migration, our engineers build stable firmware and drivers that ensure reliable communication between your devices and the OS.

Robotics development

We develop robotics — from inspection drones to warehouse mobile robots. Our engineers work with ROS, AI-based computer vision, and SLAM-based navigation, building systems that operate independently in dynamic environments. We handle the full stack: custom motor controllers, sensor fusion, embedded firmware, and real-time control logic — from R&D prototype to production-ready deployment.

Pricing Models

Let’s find the right way to work together. We offer clear options for any industrial project.

Dedicated Team

Hire a specialized engineering unit. Manage resources directly and scale the team as the task evolves.

Project-Based

Delegate the whole project. Our experts lead every stage from concept to rollout and keep technical risks under control.

Fixed Price Model

Perfect for stable projects. The price is set upfront—no extra charges regardless of the hours or resources we spent.

Time and Material

Pay for actual progress. It’s the smartest choice for R&D and complex tasks with a shifting scope.

GET IN TOUCH

Frequently Asked Questions

Read this information to better understand the process of power electronics design.

What industrial protocols do you support?

We design hardware that meets global safety and compliance standards, including IEC, CE, and FCC. Our systems communicate reliably using industry-standard protocols. We implement Modbus TCP/IP and CAN for robust field-level data exchange, or deploy energy-efficient MQTT/MQTT-SN for cloud integration and remote monitoring. We select the specific stack based on your requirements for speed, data integrity, and power consumption.

How do you ensure security at the hardware and software levels?

To prevent cloning, we lock the microcontrollers and use unique encryption keys for every device. On the software side, we encrypt the firmware and disable debugging ports to stop any reverse engineering. Plus, we make sure you own 100% of the IP rights, helping you secure patents and copyrights without any legal headaches.

What's the timeline for custom industrial controller development?

Timing depends on the project's scale, but we always fix the schedule before we start. A basic control module or a small hardware update typically takes about 4 weeks. For more complex industrial electronics, we usually plan for 2 to 4 months. A full-scale project—including custom software, enclosures, and stress testing—can take up to 6 months. We track every milestone to ensure we ship your solution on time.

Can you integrate with existing SCADA/MES systems?

Yes, we specialize in making different systems work as one. Our team integrates custom electronics into your SCADA or MES environment using robust protocols tailored to your tasks. We focus on creating flexible data paths that allow our hardware to exchange info with your high-level software instantly. This approach helps you scale your automation and get the most out of your industrial data.

Do you offer post-deployment support and maintenance?

We fix any software issues for free during the initial support period to make sure everything is stable. If you decide to modernize the system later or need expert consulting for your next big step, we’re just a message away.

What industries do you serve for industrial automation?

We create custom solutions for Manufacturing, from simple sensor networks to complex robotic solutions. Our team also develops specialized tech for AgriTech and Healthcare, where precision and reliability are everything. Whether you need to automate a single production line or an entire warehouse, we have the hands-on experience to get it done.

Our technologies

Vendors

Interfaces

ECAD Software

Processor Architectures

Wireless Technologies

Ask a questions about your project

Featured in: